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Thickness : 0.5-3.0mm
Pressure Resistance : High
Compatibility : Suitable for various fuel cell types
Tolerance : +/- 0.01mm
Technology : Photo Chemical Etching
Brand Name : XHS/Customize
Model Number : Customize
Certification : ISO 9001, ISO 14001, IATF 16949
Place of Origin : China
MOQ : 10
Price : 50-100USD
Payment Terms : T/T
Supply Ability : 10000-100000PCD / week
Delivery Time : 5-10 work days
Packaging Details : PE bags and Carton
Material : Metal, Aluminum or Customized
Maxmum size : 1800mm*650mm
Custom Metal Etched Bipolar Plates for Hydrogen Fuel Cells and Battery Packs
Bipolar Plates Overview
Our bipolar plates are precision-etched metal components essential for fuel cells and other advanced energy applications. They ensure efficient gas distribution, electrical conductivity, and thermal management, supporting high-performance systems with reliability and durability.
Manufacturing Process
We utilize advanced chemical etching technology to produce bipolar plates. This process allows for precise, burr-free shaping without altering material properties, ensuring consistency and high quality in every plate.
Bipolar Plates Features
Precision Design: Etched flow fields with tolerances as tight as ±0.01mm ensure optimal reactant distribution and consistent performance.
Superior Conductivity: High electrical and thermal conductivity materials maximize energy efficiency and heat dissipation.
Lightweight & Compact: Thin, uniform plates help reduce stack size and weight without sacrificing strength.
Corrosion Resistant: Compatible with stainless steel, titanium, and other alloys for long-term durability in harsh environments.
Complex Channel Geometry: Flexible etching process allows for intricate, custom flow field patterns without tooling or stress.
Smooth, Burr-Free Surfaces: No mechanical deformation or micro-cracks, ensuring better sealing and lower contact resistance.
Bipolar Plates Specification
| Parameter | Specification |
| Materials | Stainless Steel, Titanium, Aluminum,etc |
| Thickness | 0.5mm - 3.0mm |
| Standard Tolerance | ±0.01mm |
| Flow Field Patterns | Custom designs |
| Plate Dimensions | Up to 1800mm × 650mm (custom sizes available) |
| Surface Roughness | Ra ≤ 0.4μm (as standard) |
| Flatness | ≤ 0.1mm/100mm |
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Bipolar Plates Applications
Automotive Fuel Cells :Passenger vehicle fuel cell stacks,Commercial vehicle power systems,Fuel cell bus power modules
Stationary Power Generation: Backup power systems,Distributed generation units,Telecom base station power supplies
Portable Power Systems:Portable power devices,Emergency backup power units,Outdoor power supplies
Special Applications:UAV fuel cell power systems,Submarine power modules,Aerospace power equipment
Why Choose Xinhaisen?
Fast Turnaround & High Capacity: Ideal for urgent and large-volume orders.
Wide Material Expertise: Experience with various metals including stainless steel, titanium, and alloys.
Precision & Quality: Advanced etching ensures high accuracy and repeatability.
Proven Reputation: Trusted by clients in communications, medical, automotive, and energy sectors.

Welcome to contact us at any time!
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Custom Metal Etched Bipolar Plates for Hydrogen Fuel Cells and Battery Packs Images |